Author Archives: Ananda

Juma Mankas

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I’ve made a set of mankas and one tarav ghoraj for Zach Ferrara.

They are made out of golden dragon snake Juma® blocs. Juma® – the name stands for independently developed and very modern processing material made from a mixture of various mineral base materials, bound in a resin component. Just like Elforyn® is Juma® excellently suited for the production of components and artistic objects such as knife handles, jewelry, eyeglass frames, or music instrument parts. “Produce your own custom items and delight in genuine one-of-a-kind pieces that no one else will be able to imitate.” the website says.

The material is indeed easy to work with and the result feels very natural and pleasant. The optical effect is stunning and has a nice impression of depth. It is definitely very suitable for decorations, mankas and possibly a tarav ghoraj. But I think it has too little resistance to wear to be suitable for a main ghoraj. Elforyn®, on the other hand, does well. Follow this link for Elforyn® examples.

In any case, it looks impressive on Zach’s beautiful sitar. The manka of the main string is made a little bigger than that of the other strings.

Tumba Horror

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A while ago, I received this mail:

Hallo,

I got the chance to buy an old Rikhi Ram GP Sitar for 40€ only (the 60yo sellers dad died and she kept it since~30yrs ago so I would guess 1970s or 80s).

The sitar looks very good and has the white/gold Rikhi Ram label, but the gourd is broken on two positions or more. Some parts of the gourd they kept, some parts are missing. Someone unfortunately already tried to repair it without any success, the repaired pieces look extremely shitty glued 😀
I would like to get the sitar repaired, but I wouldn’t trust me to do it so I thought Ill contact you as I follow your blog enthusiastically for some time now.

Can I maybe send you some pictures to get you an impression of the damage? Since the sitar just stood around for 30ish years, I would like to get a full facelift done of everything plus jawari of course.

Sören, from Germany

A while later, the sitar has arrived…
Terrible what happened to this sitar:

It is difficult to find out what product was used. I think it must have been a hard synthetic glue on the inside, and then overlaid by a hard hot glue on the outside.

The good news is that the construction on the inside is well done firmly, so that is a good point. I can remove the hard glue on the outside with a chisel and make it smooth again. The tumba is definitely repairable. It does have a few pieces missing, but I can repair them with pieces from another broken tumba I have lying around here.

Once the tumba is ready, I can remove the remnants of that shitty glue on the outside with sandpaper and smooth the surface. A new black wax bond is also applied.

Followed by a finish with new colour & shellac lacquer layers.

The rest of the sitar looks fine. All the pegs are ok but turn very stiffly, the frets are oxidised but of fine quality, a good bridge in horn is present and intact and the joint is tight.


Finally frets repolishing and binding, new strings, doing jawari and tuning etc…

I think this sitar is definitely worth all the work. It is a common good quality Rikhi Ram Gandhar Pancham 70-80’s model that has potential to be a good sounding & reliable sitar. So be it! 🙂

Baritone sitar – lute on a visit

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DavidRecently, David Keustermans visited me @ Sitarfactory. He came to Belgium to show his latest sitar with some pride, and rightly so. Please read on for more details about his wonderful sitar.

David started building it in october 2017 @ CMB (Centre for Musical Instrument Building – Puurs, Belgium), starting with the mould which he made together with the mould for his lute project. He then continued working on it at home in the basement until his departure to the Vercors, France, in July 2018. From August that year, he continued to work on it passionately there and by September that year the shell was finished.

 

The neck had been hollowed out and attached to the shell by November. That hollowing out gave him a good tendinitis, he was unable to play guitar for six months…. and by December the fingerboard was on. He deliberately kept that one completely flat.

In February 2019, he started working on the tabli, which finally got ready in April (finished with the fish holes instead of F-holes, it’s based on Art-Nouveau carp designs, but people sometimes see sharks or whales in there 🙂 )

By September he finished the parda rails, he put in the tuning pegs in January 2020 with the help of a friendly violin maker who borrowed his reamers. By March 2020 the sitar was completed with the pardas on, but no taravs yet. In June, the tarav rail was added, deliberately opting for a system with cithar tuning pins: The neck is from Limba, a type of wood that is quite stringy, and it seemed dangerous to drill about fifteen holes in a single line along the entire length there and then to start pushing tuning pins into it…?

 

David based this instrument on the Dieter Zarnitz designs during a visit there but he modified Dieter’s plan a little. Dieter Zarnitz’s sitars are symmetrical, while David has given the neck on a slight angle upwards and also a slight twist opposite the tabli.

The tabli is 400mm wide. The neck is 94mm wide. The scale is 920mm (3cm longer than a standard sitar).
This baritone sitar is tuned lower then a regular sitar. It is tuned in B#, which turns out to be the Helmholz frequency of the shell. The extra bass string sounds very good.

 

Info about the wood of this instrument:
Merisier (from Vosges) is used for the shell, given to him by his father.

The reels are made out of Linde.
The neck and fingerboard are made from Limba.
The tarav rails are made out of Indian Rosewood.
The tabli is Epicea from near Grenoble, given to him by a violin maker (it was a piece meant to make a cello).
The langoot is made from moose antlers reinforced with steel nails

The ghodi is made out of Rosewood
A surbahar string set is mounted.

 

 

Have a look

It’s a beauty !!!

Rudra Veena repair

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This anonymous rudra veena was found by my friend Guillaume CZLT in Bombay Pekin Bruxelles, a shop for second-hand furniture in Brussels. It was quite badly damaged. One of the tumbas was badly broken, the main bridge had been torn off and lost, and all the frets had been worn away. The fretboard looked more like a pattata field. All the frets were loose and crooked on the neck. A cikari pin was broken… and one day there must have been strings on the instrument…?The work started with repairing the broken tumba. I counted 27 pieces (or small pieces) and 3 appeared to be missing. The puzzle was put back together in 5 stages. Fortunately, everything still fitted well and the transitions are usually smooth. A few coats of varnish over the whole finished this part. Colour matching was not done at this stage.After that, the frets were taken in hand. The old aluminium strips were easily lifted out of the holder. I ordered a set of 24 new pre-cut pieces of fret wire Wagner 9671 Nickel Silver Frets, Large/Jumbo, with dimensions (W x L x H): 70 x 2,75 x 3,2 mm. But first the fret holders all had to be made equal and properly attached to the central guiding shaft. And this one was crooked and irregular too. With a little trick I could get all the frets nicely in one row and fix them firmly in place. After that, I made the top even and flat and finally installed the new frets. That looks good!The last part is the new ghodi. A round base that is glued to the neck gets a nice straight surface. On top of that comes a removable ghodi that is firmly held in place by two metal pins. Quite a construction, but in the end it fits nicely on the whole. Because the upper part is removable, you can easily do jawari at any time. Now all that’s left is to put new strings on it…I think Guillaume will be pleased… 😉

Technical info on strings & tuning according to Asad Ali Khan style:

The scale measures 945cm & the instrument is tuned to G#
Cikari’s: steel 0,30mm (N°3) tuned to G#3 (SA) & G#4 (SA)
Baj tar: steel 0,40mm (N°6) tuned to C#2 (MA)
SA tar: bronze 0,56mm (N°24) tuned to G#2 (SA)
PA tar: bronze 0,72mm (N°22) tuned to D#2 (PA)
Kharaj: flatwound bronze 0,92mm (N°20) tuned to G#1 (SA)
Laraj: bronze 0,56mm (N°24) tuned to G#2 (SA)

 

For more info about rudra veena you can visit www.rudravina.com and www.rudraveena.org

Tiny Tanpura

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A tiny tanpura tuned in F. She almost fits in your inside pocket.
Doing jawari & mounting new strings as usual… (note jawari without threads).

The scale measures 59cm only and the string set is:
1: 0,58mm brass RW string tuned to C3
2: 0,37mm bronze string tuned to F4
3: 0,37mm bronze string tuned to F4
4: 0,75mm brass RW string tuned to F3

Sound sample: Play PA-sa-sa-SA tanpura in F

Kunti Hole Bushing

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A sitar tuning peg or “kunti” works on the basis of friction. The peg is conically ground and is clamped into a conical hole. After some time, the surfaces will wear out and the peg will go deeper and deeper into the hole. Eventually it comes out deeper and deeper on the other side.

Usually the sitar pegs are made of a hard wood (ebony or rosewood or sheesham) and thus the hole in the neck, which is made of a softer wood (tun or teak), will wear out.

Time to mount new pegs that are a bit thicker. But actually there is nothing wrong with the original tuning pegs. A solution is to provide the holes with a new layer: the kunti bushing.
For this you can use sandpaper of a good quality. The back side, which is made of strong paper, can serve as a layer of wood while the rough sanding side provides an excellent adhesion inside the hole.

It is a matter of cutting out a well-fitting piece of sandpaper and gluing it properly into the hole. Make sure that the sandpaper fits perfectly and does not overlap. Also make sure that no glue gets between the kunti and the bushing. The glue should only be sitting between the rough sandpaper-side and the hole in the neck.

You can use the peg itself to fit the sandpaper in the hole and as a clamp to keep the sandpaper in place while drying.
When everything is dry, you can cut away the excess piece of sandpaper with a sharp chisel.

In this way, the original pegs can continue to be used.

Keep in mind that this bushing will have to be replaced after a while. The paper will wear out faster than the wood of the neck. It is best to look out for professional quality sandpaper. Then you will be at ease for a long time!

 

See more at this new Repairs-page: Kunti Bushing

Hari Chand

Sitar Factory Posted on by

One of my dearest friends and guru, Hari Chand, passed away yesterday. He reached the age of 87. All what you can read on this site, I’ve learned from him. I am eternally grateful to him and my thoughts go out to him and his family and friends.

Death is not extinguishing the light,
it is only putting out the lamp because the dawn has come. (R.Tagore)

History
Shop closed

Makhan Lal Roy sitar surbahar repair

Sitar Factory Posted on by

Here is an old and worn Makhan Lal Roy & Son sitar with numerous defects coming to my shop. It is a very rare surbahar style sitar with very little decoration. I have no idea about the age of this sober beauty but she has clearly been through a lot.

View the main list of defects:

    • Neck plate is loose
    • Joint is loose
    • Pardas are worn
    • Pegs are worn & greasy
    • Tarav holes are broken
    • Tarav mount on tabli is broken
    • Lacquer on tumba is damaged

Additionally there are a few small things to do and finally new strings to be mounted & jawari done…

Unfortunately the owner decided not to have repaired everything at once. The cost is too high. The original tarav strings mount remains broken and the strings itself are attached to the main string mount as done on ordinary sitars, across the tabli. The lacquer has been cleaned thoroughly but remains as is. So I expect this sitar back sooner or later… but for now she is ready to be played on again.

Surtanpura, a Surbahar Tanpura mod

Sitar Factory Posted on by

Following the Sitanpura, here is now a surbahar transformed into a 5-string tanpura. This one has a mini swarmandal facility with 13 strings under the main strings (= the former taravs). The lazy Gurusoundz products are good for something after all… 😉 This surtanpura sounds awesome.

The scale measures 106cm and the string set is:
1: 0,56mm bronze string tuned to G#2
2: 0,46mm steel string tuned to C#3
3: 0,46mm steel string tuned to C#3
4: 0,46mm steel string tuned to C#3
5: 0,76mm brass string tuned to C#2

Long live recycling! 😉 Listen… :

Sound sample: Play PA-sa-sa-sa-SA Surtanpura

Hiren Roy 70’s refurbish

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Hiren Roy 70’s refurbished…

Peeling tumba & crack repair with color change…

before

after

New jawari ghoraj mounted…

Dieter Zarnitz jawari ghoraj with Cumaru top & Angelim Amargoso feet installed.

 

Pardas added…

Added RE komal & DHA komal, 23 pardas in total.

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