Category Archives: lutherie

general lutherie

Tumba Horror

Sitar Factory Posted on by

A while ago, I received this mail:

Hallo,

I got the chance to buy an old Rikhi Ram GP Sitar for 40€ only (the 60yo sellers dad died and she kept it since~30yrs ago so I would guess 1970s or 80s).

The sitar looks very good and has the white/gold Rikhi Ram label, but the gourd is broken on two positions or more. Some parts of the gourd they kept, some parts are missing. Someone unfortunately already tried to repair it without any success, the repaired pieces look extremely shitty glued 😀
I would like to get the sitar repaired, but I wouldn’t trust me to do it so I thought Ill contact you as I follow your blog enthusiastically for some time now.

Can I maybe send you some pictures to get you an impression of the damage? Since the sitar just stood around for 30ish years, I would like to get a full facelift done of everything plus jawari of course.

Sören, from Germany

A while later, the sitar has arrived…
Terrible what happened to this sitar:

It is difficult to find out what product was used. I think it must have been a hard synthetic glue on the inside, and then overlaid by a hard hot glue on the outside.

The good news is that the construction on the inside is well done firmly, so that is a good point. I can remove the hard glue on the outside with a chisel and make it smooth again. The tumba is definitely repairable. It does have a few pieces missing, but I can repair them with pieces from another broken tumba I have lying around here.

Once the tumba is ready, I can remove the remnants of that shitty glue on the outside with sandpaper and smooth the surface. A new black wax bond is also applied.

Followed by a finish with new colour & shellac lacquer layers.

The rest of the sitar looks fine. All the pegs are ok but turn very stiffly, the frets are oxidised but of fine quality, a good bridge in horn is present and intact and the joint is tight.


Finally frets repolishing and binding, new strings, doing jawari and tuning etc…

I think this sitar is definitely worth all the work. It is a common good quality Rikhi Ram Gandhar Pancham 70-80’s model that has potential to be a good sounding & reliable sitar. So be it! 🙂

Baritone sitar – lute on a visit

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DavidRecently, David Keustermans visited me @ Sitarfactory. He came to Belgium to show his latest sitar with some pride, and rightly so. Please read on for more details about his wonderful sitar.

David started building it in october 2017 @ CMB (Centre for Musical Instrument Building – Puurs, Belgium), starting with the mould which he made together with the mould for his lute project. He then continued working on it at home in the basement until his departure to the Vercors, France, in July 2018. From August that year, he continued to work on it passionately there and by September that year the shell was finished.

 

The neck had been hollowed out and attached to the shell by November. That hollowing out gave him a good tendinitis, he was unable to play guitar for six months…. and by December the fingerboard was on. He deliberately kept that one completely flat.

In February 2019, he started working on the tabli, which finally got ready in April (finished with the fish holes instead of F-holes, it’s based on Art-Nouveau carp designs, but people sometimes see sharks or whales in there 🙂 )

By September he finished the parda rails, he put in the tuning pegs in January 2020 with the help of a friendly violin maker who borrowed his reamers. By March 2020 the sitar was completed with the pardas on, but no taravs yet. In June, the tarav rail was added, deliberately opting for a system with cithar tuning pins: The neck is from Limba, a type of wood that is quite stringy, and it seemed dangerous to drill about fifteen holes in a single line along the entire length there and then to start pushing tuning pins into it…?

 

David based this instrument on the Dieter Zarnitz designs during a visit there but he modified Dieter’s plan a little. Dieter Zarnitz’s sitars are symmetrical, while David has given the neck on a slight angle upwards and also a slight twist opposite the tabli.

The tabli is 400mm wide. The neck is 94mm wide. The scale is 920mm (3cm longer than a standard sitar).
This baritone sitar is tuned lower then a regular sitar. It is tuned in B#, which turns out to be the Helmholz frequency of the shell. The extra bass string sounds very good.

 

Info about the wood of this instrument:
Merisier (from Vosges) is used for the shell, given to him by his father.

The reels are made out of Linde.
The neck and fingerboard are made from Limba.
The tarav rails are made out of Indian Rosewood.
The tabli is Epicea from near Grenoble, given to him by a violin maker (it was a piece meant to make a cello).
The langoot is made from moose antlers reinforced with steel nails

The ghodi is made out of Rosewood
A surbahar string set is mounted.

 

 

Have a look

It’s a beauty !!!

Engravings on Elforyn

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Elforyn™, a modern synthetic ivory substitute, is very soft and can easily be engraved. The technique is identical to traditional decorative engravings on real ivory, bone, celluloid and plastics. You only need a “pencil” with a hard and sharp end, coloured wax and a scraper. The pencil can be made out of an old and worn triangular file. Shape and sharpen the tip thoroughly with a fine grade grinding stone. Check the sharpness and try to write your name on piece of wasted plastic first. Make sure to engrave the lines equally deep and wide.

Wax is used as a filler. Prepare it by melting it slowly. Be careful not to overheat. Also, …damps can be dangerous! Add some nice colour pigments to the melted wax and stir. Use a scraper to apply the wax on the engravings. Let it cool down and scrape the excess off.

A scraper can be made out of an old and worn blade of a hacksaw. Make the edges surface nicely straight and perfectly even. Don’t be afraid to polish it up. Then learn to scrape by holding it almost perpendicular to the surface.

 

More info on Elforyn™ here: www.elforyn.info

Belgisk – Dansk Veena Guitar

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Here is another unique combination: a fusion between a guitar and a veena. The concept has been developed and build by Shintai who was born in Belgium and now lives in Denmark. He frequently plays meditative concerts on this remarkable instrument.

 

 

Play Shintai on his Veena Guitar

Basically the instrument consists of a bass guitar-neck fitted on an acoustic guitar body. It has 7 main strings, 12 taravs & 23 specially shaped pardas. The 5 highest notes, located on the soundboard, are fixed while the remaining 18 are moveable. The instrument’s impressive head accommodates 17 tuning keys. Amongst them are 4 banjo-type tuners pointing to the backside and 2 extra machine heads are mounted on the neck for tuning the cikari strings.

 

On Shintai’s request I’ve added a regular sitar jawari (Elforyn™) and an extra wide tarav jawari (bone) and also 6 moveable tarav moghara (Elforyn™)

First Karasek sitar

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Tony Karasek, an american performing artist and technician with 30 years experience in instrument repairs and maintenance has finally made his first sitar. He writes:

“Due to increased market demand, the quality level of Indian instruments currently being produced has suffered significantly. (I made a living for years repairing them in California). Recognising this fact, I moved to Pune, India with my wife and family in April, 2003 to re-establish the high quality standards for instrument production. My intention is to produce a line of Sitars and Tanpuras based on those of the mid-20th century.”

After this adventure, he resides in Charlotte, North Carolina and made his first own handmade sitar. It took about 18 months and 3 rewrites to produce the “Karasek Sound Domestic Custom Sitar Number 1”. Tony writes about it:

“The priority was first and foremost – sound with finest quality materials, components, joinery and consistant fit and feel. To that end, this sitar came into being. The body is made of mahogany with padouk wood trim. Indian rosewood pegs, Arizona grown gourds, delrin bridges and faux tortoise shell trim finish off the rest of the instrument. Internally, there have been many new innovations that have not only produced a far more solid instrument but greatly enhanced the tone and resonance.”

I would love to see  and feel this unique and most promising instrument in real and play it. Meanwhile for me there are only a couple of impressive pictures to see, and a youtube demo. All the above pictures are from Tony. You can find more of them and also a lot of very detailed and unveiling info at his website Karasek Sound here.

Indian floor bench vice

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Ever seen these low, rigid and robuste wooden tables with a vice ?

It’s a clever and easy idea… to provide your universal bench vice with a stable and ergonomic base. It makes this handy basic tool so much more versatile. It’s a very useful tool for lots of sitar (and other -) work. A no-miss for jiwari work (!!), parda making and mizrab making. Over-all convenient for general wood work – cutting / sawing / drilling / glue-clamp. Although in India hands as well as feet are trained to perform together in sitar making, this always available, never tired and always strong helping hand will become surely your daily friend.

This photo: Hari Chand on my workbench, Bierbeek 2000. Photo by Shivoham.

I’ve added a simple and illustrated “how to build” guideline to Maintenance / Tools – page. Or click here.

Sitar made by Alan Arthur Suits

Sitar Factory Posted on by

I’ve added a page to Sitar Making Links about this beautiful  and unique sitar made by Alan Arthur Suits. He has sent me some pictures and info about the construction of this sitar. Click here.

Alan writes on his website:

“The sitar was built to concert level quality, using the highest grade materials and craftsmanship. The body is a natural gourd as is the top tumba (gourd resonator). The main body is Spanish cedar (virtually identical to Himalayan cedar or Tun wood). All the ornaments are real ivory recycled from 70 year old piano keys. The bridges are African blackwood, a species of rosewood, one of the hardest known woods and considerably harder than ebony, with rosewood feet. The pegs are turned of Bolivian rosewood.”

“The sitar plays with excellent action and has a truly superb tone with great overtones, sympathetic response, and a Nikhil Banerjee style jawari. It will fit in standard fiberglass sitar cases.”

More info see Coyote’s Paw Gallery Ltd.

Gibson EB-3L

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During my learning school at Centrum voor MuziekinstrumentenBouw, CMB, at Puurs, Belgium, in 2000 I made a Gibson EB-3L replica. I’ve choosen this electric bass because of the unique and original “slotted head” construction which I applied later to my new style sitars SAS-01 etc…

This guitar has a Honduras mahogany body and neck with Indian rosewood fretboard and head top plate.
Because the original instruments sound wasn’t very inspiring I decided to replace the pickups with some modern and better performing types made by Di Marzio. Their DP145 Will Power™ neck model is very deep-sounding with great low-end definition. Its dimensions are the same as the original replacement Model One™, but it’s a little louder and fatter-sounding, and pole piece spacing is slightly wider for better string alignment with long-scale basses.

  • neck

pictures made by Luc De Gezelle 2009

Dieter Zarnitz Surbahar

Sitar Factory Posted on by

Watch this impressive and beautiful surbahar, made by German luthier Dieter Zarnitz. Neck and body are made from flamed maple, the soundboard is made from old pine, the tuning pegs are from ebony…

Download Dieter’s pdf brochure (1Mb) to have a detailed and closer look at the making of this innovative surbahar.
And see some more Dieter Zarnitz sitars and surbahars here.